Flevy Management Insights Q&A
How does the role of leadership change during the Control phase of DMAIC to sustain improvements over time?


This article provides a detailed response to: How does the role of leadership change during the Control phase of DMAIC to sustain improvements over time? For a comprehensive understanding of DMAIC, we also include relevant case studies for further reading and links to DMAIC best practice resources.

TLDR Leadership in the Control phase of DMAIC shifts to strategic oversight, embedding improvements into culture, and leveraging technology and data to ensure long-term success and continuous improvement.

Reading time: 5 minutes

Before we begin, let's review some important management concepts, as they related to this question.

What does Leadership in the Control Phase mean?
What does Embedding Changes into Organizational Culture mean?
What does Continuous Improvement and Accountability mean?
What does Leveraging Technology and Data mean?


The Control phase of the DMAIC (Define, Measure, Analyze, Improve, Control) process is crucial for sustaining improvements over time. This phase focuses on implementing long-term solutions to problems identified during the earlier phases of the DMAIC process. Leadership plays a pivotal role in this phase, as their actions and decisions significantly impact the organization's ability to maintain and build upon the improvements achieved.

Shifting Focus to Sustain Improvements

During the Control phase, the role of leadership shifts from actively driving changes to ensuring that these changes are deeply embedded within the organization's culture and processes. This involves a transition from project-based leadership to a more strategic oversight role. Leaders must establish and enforce new standards and procedures that have been developed during the Improve phase. This requires a clear communication strategy to ensure that all members of the organization understand the new expectations and the importance of adhering to them. Furthermore, leadership must demonstrate a commitment to the new standards by incorporating them into performance evaluations and reward systems. This alignment helps to reinforce the desired behaviors and practices that contribute to sustaining improvements.

Another key aspect of leadership during the Control phase is the use of performance metrics and control charts to monitor progress and identify any deviations from the desired outcomes. Leaders must ensure that these tools are properly utilized and that there is a clear process for addressing any issues that arise. This often involves training and empowering employees to take responsibility for monitoring their own work and making adjustments as needed. By fostering a culture of continuous improvement and accountability, leaders can help to sustain the gains achieved through the DMAIC process.

It is also important for leaders to remain open to feedback and to be willing to make further adjustments as necessary. The Control phase is not just about maintaining the status quo, but also about being responsive to changing conditions and new opportunities for improvement. Leaders must encourage an environment where employees feel comfortable sharing their ideas and concerns, and where there is a proactive approach to problem-solving and innovation.

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Embedding Changes into Organizational Culture

The long-term success of improvements depends heavily on how well they are integrated into the organization's culture. Leaders play a critical role in this process by modeling the behaviors and attitudes they wish to see in their employees. This includes demonstrating a commitment to quality, efficiency, and customer satisfaction. By setting an example, leaders can influence the organizational culture and help to ensure that the improvements become a natural part of how the organization operates.

In addition to modeling desired behaviors, leadership must also actively work to remove any barriers to change. This may involve addressing resistance from employees, modifying existing policies and procedures that are inconsistent with the new improvements, or providing additional resources to support the changes. Leaders must be proactive in identifying and addressing these challenges to prevent them from undermining the sustainability of the improvements.

Finally, leaders should seek to institutionalize the changes by incorporating them into the organization's Strategic Planning, Operational Excellence programs, and other formal management systems. This helps to ensure that the improvements are not just temporary fixes but are instead part of a long-term strategy for continuous improvement. By embedding the changes into the fabric of the organization, leaders can help to create a lasting impact that supports the organization's overall goals and objectives.

Leveraging Technology and Data for Continuous Improvement

In today’s digital age, technology plays a vital role in sustaining improvements. Leaders must leverage technology to automate processes, enhance data collection and analysis, and facilitate communication across the organization. For instance, implementing an enterprise resource planning (ERP) system can help in maintaining accurate inventory levels, thus sustaining improvements in supply chain management. Furthermore, analytics target=_blank>data analytics tools can provide leaders with real-time insights into performance metrics, enabling them to quickly identify and address any deviations from expected outcomes.

Leadership must also ensure that employees are equipped with the necessary skills to utilize these technologies effectively. This may involve providing training programs or partnering with technology providers to offer ongoing support. By embracing technology and data analytics, leaders can enhance their organization's ability to sustain improvements and adapt to new challenges.

Moreover, the use of technology can facilitate a culture of innovation and continuous improvement. Leaders can encourage employees to explore new technologies and data-driven approaches to problem-solving. By fostering an environment that values innovation and learning, organizations can stay ahead of the curve and continue to improve their operations over time.

In conclusion, the role of leadership during the Control phase of DMAIC is multifaceted and critical to sustaining improvements. By focusing on strategic oversight, embedding changes into organizational culture, and leveraging technology and data, leaders can ensure that the improvements achieved are durable and contribute to the long-term success of the organization.

Best Practices in DMAIC

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Explore all of our best practices in: DMAIC

DMAIC Case Studies

For a practical understanding of DMAIC, take a look at these case studies.

E-commerce Customer Experience Enhancement Initiative

Scenario: The organization in question operates within the e-commerce sector and is grappling with issues of customer retention and satisfaction.

Read Full Case Study

Performance Enhancement in Specialty Chemicals

Scenario: The organization is a specialty chemicals producer facing challenges in its Design Measure Analyze Design Validate (DMADV) processes.

Read Full Case Study

Operational Excellence Initiative in Aerospace Manufacturing Sector

Scenario: The organization, a key player in the aerospace industry, is grappling with escalating production costs and diminishing product quality, which are impeding its competitive edge.

Read Full Case Study

Live Event Digital Strategy for Entertainment Firm in Tech-Savvy Market

Scenario: The organization operates within the live events sector, catering to a technologically advanced demographic.

Read Full Case Study

Operational Excellence Initiative in Life Sciences Vertical

Scenario: A biotech firm in North America is struggling to navigate the complexities of its Design Measure Analyze Improve Control (DMAIC) processes.

Read Full Case Study

Operational Excellence Program for Metals Corporation in Competitive Market

Scenario: A metals corporation in a highly competitive market is facing challenges in its operational processes.

Read Full Case Study

Explore all Flevy Management Case Studies

Related Questions

Here are our additional questions you may be interested in.

How is the rise of AI and machine learning technologies influencing the Analyze phase of the DMAIC process?
AI and ML technologies are revolutionizing the Analyze phase of the DMAIC process by enhancing data analysis efficiency, predictive accuracy, and fostering a culture of Continuous Improvement and Innovation in Operational Excellence. [Read full explanation]
What are the key considerations for incorporating cybersecurity measures in the Design phase of DMA-DV in today's digital landscape?
Incorporating cybersecurity in the DMA-DV design phase involves Strategic Planning, ongoing Risk Assessment, technical best practices like encryption, and adherence to Compliance and regulatory standards. [Read full explanation]
How is the increasing emphasis on sustainability and ESG (Environmental, Social, and Governance) criteria influencing the Design and Validate phases of the DMA-DV cycle?
The increasing emphasis on sustainability and ESG criteria is significantly transforming the Design and Validate phases of the DMA-DV cycle by embedding these principles into core business strategies, necessitating holistic design approaches that consider environmental and social impacts, and enhancing validation processes with comprehensive ESG performance evaluations, third-party certifications, and advanced technologies for real-time tracking and verification. [Read full explanation]
In what ways can the DMA-DV cycle be adapted to fit the unique needs of startups and small businesses, which may have limited resources?
The DMA-DV cycle can be adapted for startups and small businesses by tailoring each phase—Define, Measure, Analyze, Design, and Verify—to fit their limited resources, focusing on strategic planning, cost-effective data collection and analysis, agile development, and continuous improvement to drive operational excellence and innovation despite constraints. [Read full explanation]
How do global market trends and international regulations impact the Analyze phase, and what strategies can businesses employ to stay compliant while remaining competitive?
Global market trends and international regulations impact the Analyze phase by necessitating a thorough understanding of external and internal environments, requiring strategies that integrate compliance with Innovation and Competitiveness for long-term sustainability and growth. [Read full explanation]
What role does sustainability play in the DMAIC process in light of increasing environmental concerns?
Integrating sustainability into the DMAIC process enhances Operational Efficiency, aligns with Environmental Goals, and is crucial for Long-Term Business Success, involving SMART goals, advanced analytics, and a focus on Circular Economy principles. [Read full explanation]

Source: Executive Q&A: DMAIC Questions, Flevy Management Insights, 2024


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