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Lean Manufacturing (PowerPoint PPTX)

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HIGHLIGHTS

Author: Operational Excellence Consulting TOP AUTHOR [?]

Immediate, digital download

File Type: 160-slide PowerPoint presentation (PPTX)

Secondary File:

BENEFITS OF DOCUMENT

Provides a holistic framework for the implementation of a Lean manufacturing system.
Introduces a wide variety of Lean methods and tools that can be applied to eliminate waste and create additional value.
Provides a training tool to initiate a culture change toward operational excellence.

DOCUMENT DESCRIPTION

This product (Lean Manufacturing) is a 160-slide PowerPoint presentation (PPTX) with a supplemental document, which you can download immediately upon purchase.

"Lean" is a management philosophy based on the Toyota Production System (TPS). With Lean Manufacturing, you will be able to enhance value for your customers by streamlining process flow and eliminating waste. Simply put, with Lean, you will be able to increase productivity and create greater customer value with less resources. The Lean approach shows you how to increase profits by reducing the cost of waste.

By teaching this presentation, managers and employees will have a better understanding of the Lean principles and approach to eliminating waste, and will be more forthcoming to lead and participate in the Lean implementation process.

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NOTE: This training package includes:
1. Lean Manufacturing training presentation (PowerPoint format, 16:9 widescreen)
2. Lean poster (PDF format, in color and monochrome, printable in A3 size)
3. Eight Wastes of Lean poster (PDF format, in color and monochrome, printable in A3 size)
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LEARNING OBJECTIVES

1. Acquire knowledge on the key concepts and principles of Lean
2. Describe the Lean methods and tools for waste elimination and value creation
3. Describe the key roles in Lean deployment
4. Define the success factors for sustaining a Lean culture

CONTENTS

1. INTRODUCTION TO LEAN MANUFACTURING
• The case for Lean Manufacturing
• History of the Toyota Production System
• Toyota's management philosophy
• What is Lean?
• Five principles of Lean
• What Lean is not
• Lean adoption in various environments
• Impact of Lean principles in industry
• Lean applications in manufacturing, process and service industries
• Traditional thinking versus Lean thinking
• Traditional culture vs. Lean culture
• Lean management framework
• Benefits of Lean manufacturing

2. KEY CONCEPTS OF LEAN
• Methods to increase productivity
• What is waste?
• Work versus waste
• Value defined
• Cost reduction principle
• Eight types of manufacturing waste
• Examples of value-added and non-value added activities
• Lean thinking philosophy
• Lean emphasis

3. LEAN METHODS & TOOLS
• Muda, Mura & Muri
• Gemba framework
• 4Ms
• 5S principles
• Visual management
• Plant layout
• Cellular layout
• Total Productive Maintenance
• Standard work
• Heijunka (Leveling)
• Kaizen
• Pull systems / Kanban
• Continuous flow
• Takt time
• Quick changeover / Set-up reduction
• Flexible workforce
• Quality at the source
• Poka-yoke (mistake-proofing)
• Andon
• Problem solving
• Small-group activities
• Suggestion system
• Hoshin Kanri

4. LEAN ROLES
• Lean steering committee
• Lean deployment leader
• Lean champions
• Lean process owner
• Lean coach
• Lean team leader
• Lean team members

5. SUSTAINING A LEAN CULTURE
• Challenges in Lean manufacturing
• Understanding responses to change
• Sustaining a Lean culture
• Lessons from other adopters

Got a question about the product? Email us at support@flevy.com or ask the author directly by using the "Ask the Author a Question" form. If you cannot view the preview above this document description, go here to view the large preview instead.

Source: Lean Manufacturing PowerPoint document (pptx)

ABOUT THE AUTHOR: OPERATIONAL EXCELLENCE CONSULTING

Operational Excellence Consulting is a management training and consulting firm that is dedicated to helping individuals and organizations become more effective and productive in the post-pandemic new normal. [read more]

Operational Excellence Consulting has published 191 additional documents on Flevy.

DETAILS

This business document is categorized under the function(s): Operations Strategy, Marketing, & Sales

It applies to All Industries

File Type: PowerPoint (pptx)

File Size: 31.9 MB

Number of Slides: 160 (includes cover, transition, & marketing slides)

Purchase includes lifetime product updates. After your purchase, you will receive an email to download this document.

This product contains a supplemental ZIP document.

Terms of usage (for all documents from Operational Excellence Consulting)

Initial upload date (first version): Feb 23, 2013
Most recent version published: Mar 30, 2022

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