Flevy Management Insights Q&A
How does the Build vs. Buy decision impact supply chain resilience in the manufacturing sector?


This article provides a detailed response to: How does the Build vs. Buy decision impact supply chain resilience in the manufacturing sector? For a comprehensive understanding of Build vs. Buy, we also include relevant case studies for further reading and links to Build vs. Buy best practice resources.

TLDR The Build vs. Buy decision significantly influences supply chain resilience in manufacturing, balancing in-house capability development with outsourcing to optimize control, flexibility, and response to disruptions.

Reading time: 5 minutes

Before we begin, let's review some important management concepts, as they related to this question.

What does Build vs. Buy Decision mean?
What does Supply Chain Resilience mean?
What does Strategic Planning mean?
What does Risk Management mean?


In the manufacturing sector, the decision between building in-house capabilities versus buying or outsourcing them is a critical strategic choice that impacts supply chain resilience. This decision, often referred to as the "Build vs. Buy" decision, has far-reaching implications for an organization's ability to respond to disruptions, manage costs, and maintain competitive advantage.

Understanding the Build vs. Buy Decision

The Build vs. Buy decision involves evaluating whether an organization should develop its own capabilities in-house (Build) or acquire them from external sources (Buy). This decision is crucial in areas such as technology development, production processes, and logistics management. Building in-house capabilities can offer greater control over operations and the potential for differentiation, but it requires significant investment in resources and time. On the other hand, buying or outsourcing capabilities can provide flexibility and access to established expertise, though it may lead to dependence on suppliers and potential challenges in integration and quality control.

According to McKinsey & Company, organizations that strategically balance their Build and Buy decisions can achieve up to a 45% higher shareholder return compared to those that predominantly focus on one approach over the other. This balance allows organizations to leverage the strengths of both strategies, optimizing their supply chain resilience by maintaining control over critical operations while benefiting from the agility and innovation offered by external partners.

Strategic Planning plays a vital role in this decision-making process, requiring organizations to thoroughly assess their core competencies, market position, and long-term objectives. The decision should align with the organization's overall Strategy Development, taking into account factors such as cost, time to market, risk, and the potential for competitive advantage.

Are you familiar with Flevy? We are you shortcut to immediate value.
Flevy provides business best practices—the same as those produced by top-tier consulting firms and used by Fortune 100 companies. Our best practice business frameworks, financial models, and templates are of the same caliber as those produced by top-tier management consulting firms, like McKinsey, BCG, Bain, Deloitte, and Accenture. Most were developed by seasoned executives and consultants with 20+ years of experience.

Trusted by over 10,000+ Client Organizations
Since 2012, we have provided best practices to over 10,000 businesses and organizations of all sizes, from startups and small businesses to the Fortune 100, in over 130 countries.
AT&T GE Cisco Intel IBM Coke Dell Toyota HP Nike Samsung Microsoft Astrazeneca JP Morgan KPMG Walgreens Walmart 3M Kaiser Oracle SAP Google E&Y Volvo Bosch Merck Fedex Shell Amgen Eli Lilly Roche AIG Abbott Amazon PwC T-Mobile Broadcom Bayer Pearson Titleist ConEd Pfizer NTT Data Schwab

Impact on Supply Chain Resilience

Supply Chain Resilience refers to an organization's ability to anticipate, adapt to, and recover from disruptions in the supply chain. In the context of the Build vs. Buy decision, building in-house capabilities can enhance resilience by providing greater control over the supply chain. Organizations can ensure the reliability of critical components, reduce dependency on external suppliers, and implement customized risk management practices. However, this approach may also lead to reduced flexibility and higher fixed costs, potentially making it more difficult to adapt to changing market conditions.

Conversely, buying or outsourcing capabilities can increase supply chain flexibility and access to innovation. Organizations can leverage the expertise and economies of scale of specialized suppliers, quickly adapting to new technologies and market demands. According to a report by Deloitte, companies that effectively manage their supplier relationships and diversify their supplier base can reduce supply chain risks by up to 50%. This approach, however, requires effective Risk Management and Performance Management practices to ensure that supplier performance meets the organization's standards and that risks are adequately mitigated.

Operational Excellence is crucial in maximizing the benefits of both Build and Buy strategies. Organizations must implement robust processes for monitoring and managing supply chain performance, regardless of whether capabilities are built in-house or acquired externally. This includes continuous improvement practices, quality control measures, and agile response mechanisms to address disruptions promptly.

Real World Examples

A notable example of the Build approach enhancing supply chain resilience is Tesla Inc.'s decision to build its own Gigafactories for battery production. This strategic move allowed Tesla to secure a stable supply of critical components, reduce costs through economies of scale, and innovate in battery technology, significantly contributing to its competitive advantage in the electric vehicle market.

On the Buy side, Apple Inc. provides an example of leveraging external expertise to enhance supply chain resilience. Through strategic partnerships with a diverse range of suppliers around the globe, Apple has been able to maintain high levels of innovation and quality in its products. The company's effective supplier management and risk mitigation practices have enabled it to navigate disruptions, such as those caused by the COVID-19 pandemic, with minimal impact on product availability.

In conclusion, the Build vs. Buy decision has a significant impact on supply chain resilience in the manufacturing sector. Organizations must carefully weigh the advantages and disadvantages of each approach, considering their specific context, strategic objectives, and the dynamic nature of supply chain risks. By achieving a balanced and strategic approach to building and buying capabilities, organizations can enhance their resilience, agility, and competitive advantage in the face of disruptions.

Best Practices in Build vs. Buy

Here are best practices relevant to Build vs. Buy from the Flevy Marketplace. View all our Build vs. Buy materials here.

Did you know?
The average daily rate of a McKinsey consultant is $6,625 (not including expenses). The average price of a Flevy document is $65.

Explore all of our best practices in: Build vs. Buy

Build vs. Buy Case Studies

For a practical understanding of Build vs. Buy, take a look at these case studies.

Telecom Infrastructure Outsourcing Strategy

Scenario: The organization is a regional telecom operator facing increased pressure to modernize its infrastructure while managing costs.

Read Full Case Study

Defense Procurement Strategy for Aerospace Components

Scenario: The organization is a major player in the aerospace defense sector, grappling with the decision to make or buy critical components.

Read Full Case Study

Customer Loyalty Program Development in the Cosmetics Industry

Scenario: The organization is a multinational cosmetics enterprise seeking to enhance its competitive edge by establishing a customer loyalty program.

Read Full Case Study

Luxury Brand E-commerce Platform Decision

Scenario: A luxury fashion house is grappling with the decision to develop an in-house e-commerce platform or to leverage an existing third-party solution.

Read Full Case Study

Make or Buy Decision Analysis for a Global Electronics Manufacturer

Scenario: A global electronics manufacturer is grappling with escalating operational costs and supply chain complexities.

Read Full Case Study

Global Supply Chain Optimization Strategy for Industrial Metals Distributor

Scenario: An established industrial metals distributor is facing a critical "make or buy" decision to improve its global supply chain efficiency.

Read Full Case Study

Explore all Flevy Management Case Studies

Related Questions

Here are our additional questions you may be interested in.

How should companies approach the make-or-buy decision in highly regulated industries differently?
In highly regulated industries, companies must adopt a comprehensive approach to the make-or-buy decision, considering Regulatory Compliance, Risk Management, Strategic Alignment, and long-term implications for sustainable success. [Read full explanation]
What is a make or buy analysis?
A make or buy analysis is a strategic framework for deciding whether to produce a product in-house or purchase it from an external supplier, considering cost, quality, and risk. [Read full explanation]
What role does corporate social responsibility (CSR) play in the Build vs. Buy decision-making process?
Integrating Corporate Social Responsibility (CSR) into Strategic Planning and Operational Excellence influences the Build vs. Buy decision, enhancing brand reputation, sustainability, and market competitiveness. [Read full explanation]
What are the key indicators that suggest a company should pivot from a "Buy" to a "Build" strategy, or vice versa, in response to market changes?
Discover when to pivot from a Buy to a Build strategy (or vice versa) by evaluating Cost, Time to Market, Core Competencies, and Strategic Fit for competitive advantage. [Read full explanation]
What impact do global supply chain disruptions have on the make-or-buy decision-making process?
Global supply chain disruptions significantly impact the make-or-buy decision-making process, emphasizing Risk Management, Strategic Alignment, Operational Excellence, and the need for agility, resilience, and innovation in sourcing strategies. [Read full explanation]
How is the rise of artificial intelligence and automation shaping the make-or-buy decision landscape?
The rise of AI and automation is transforming the make-or-buy decision process, impacting Cost, Operational Excellence, Innovation, and Competitive Strategy, necessitating a nuanced Strategic Planning approach. [Read full explanation]

Source: Executive Q&A: Build vs. Buy Questions, Flevy Management Insights, 2024


Flevy is the world's largest knowledge base of best practices.


Leverage the Experience of Experts.

Find documents of the same caliber as those used by top-tier consulting firms, like McKinsey, BCG, Bain, Deloitte, Accenture.

Download Immediately and Use.

Our PowerPoint presentations, Excel workbooks, and Word documents are completely customizable, including rebrandable.

Save Time, Effort, and Money.

Save yourself and your employees countless hours. Use that time to work on more value-added and fulfilling activities.




Read Customer Testimonials



Download our FREE Strategy & Transformation Framework Templates

Download our free compilation of 50+ Strategy & Transformation slides and templates. Frameworks include McKinsey 7-S Strategy Model, Balanced Scorecard, Disruptive Innovation, BCG Experience Curve, and many more.