Process FMEA: Identifying Risks in Coffee Preparation PPT

This PPT slide, part of the 131-slide Lean Six Sigma - Process Risk Analysis (FMEA) PowerPoint presentation, presents a structured approach to conducting a Process Failure Mode and Effects Analysis (FMEA) within a Lean Six Sigma framework. It outlines a systematic method for identifying potential failures in a specific process step, assessing their impact, and determining existing controls to mitigate risks.

The first column identifies the process step, which in this case involves adding water to a coffee machine. The subsequent columns detail the key process input and potential failure modes. For instance, adding too much water is highlighted as a failure mode, with its effects noted as producing coffee that is too weak or too strong. This section emphasizes the importance of understanding how variations in process inputs can lead to undesirable outcomes.

The slide also includes a severity rating, which assesses the impact of each failure mode on customer satisfaction or internal requirements. This is crucial for prioritizing which risks to address first. The potential causes of these failures are examined next, revealing issues such as the lack of proper measurement tools or instructions for the operator.

Current controls are listed to show what measures are already in place to prevent these failures. The absence of controls in this example indicates a significant area for improvement. Lastly, the slide suggests a method for tracking the frequency of these failures and their detection, reinforcing the need for continuous monitoring and process refinement.

Overall, this slide serves as a practical guide for organizations looking to enhance their process reliability and quality through systematic risk analysis.

This slide is part of the Lean Six Sigma - Process Risk Analysis (FMEA) PowerPoint presentation.

Developed by a Senior Executive and Operational Excellence Coach with experience at organizations including NOKIA, MICROVENTION, and MAGELLAN, this presentation and templates cover a step-by-step approach to Process Risk Analysis (FMEA).

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