These metrics are vital for maintaining compliance with regulatory requirements, ensuring patient safety, and reducing the risk of product recalls. KPIs in this context also aid in continuous improvement, enhancing product reliability and performance. They are key for medical device manufacturers to maintain competitive advantage and trust in the healthcare market.
KPI |
Definition
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Business Insights [?]
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Measurement Approach
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Standard Formula
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Adverse Event Reporting Timeliness More Details |
The timeliness of reporting adverse events to regulatory authorities, indicating compliance with post-market surveillance obligations.
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Enables the identification of trends in product safety and responsiveness to potential health risks.
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Counts the number of adverse events reported within a predefined period from event occurrence.
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(Number of Adverse Events Reported Within Target Timeframe / Total Number of Adverse Events) * 100
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- Increasing timeliness in adverse event reporting may indicate improved post-market surveillance processes and better regulatory compliance.
- Decreasing timeliness could signal inefficiencies in reporting mechanisms or a lack of awareness about adverse events.
- Are there specific types of adverse events that are consistently reported late?
- How does our timeliness in adverse event reporting compare with industry benchmarks or regulatory requirements?
- Implement automated adverse event reporting systems to streamline the process and reduce reporting delays.
- Provide regular training and education to relevant staff members to ensure awareness of reporting obligations and processes.
- Establish clear escalation procedures for identifying and reporting serious adverse events promptly.
Visualization Suggestions [?]
- Line charts showing the trend of timeliness in adverse event reporting over time.
- Pareto charts to identify the most common reasons for delayed reporting.
- Delayed adverse event reporting can lead to regulatory non-compliance and potential legal consequences.
- Inadequate timeliness may result in delayed response to emerging safety concerns, posing risks to patient safety.
- Adverse event management software to track and monitor reporting timelines and compliance.
- Quality management systems with built-in modules for adverse event reporting and regulatory compliance.
- Integrate adverse event reporting timelines with overall quality management systems to ensure alignment with regulatory requirements.
- Link reporting timelines with product lifecycle management systems to track and address safety issues throughout the product lifecycle.
- Improving timeliness in adverse event reporting can enhance patient safety and regulatory standing, but may require additional resources for training and system implementation.
- On the other hand, delayed reporting can lead to reputational damage and decreased trust in the organization's products and services.
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Audit Findings Closure Time More Details |
The time taken to address and close the findings identified during internal or external audits.
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Indicates the effectiveness and efficiency of the organization in addressing audit findings and implementing necessary corrective actions.
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Duration between the identification of audit findings and their closure.
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(Total Time to Close Audit Findings / Number of Audit Findings) in a given period
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- A decreasing closure time may indicate improved processes and responsiveness to audit findings.
- An increasing closure time could signal inefficiencies in addressing audit findings or a lack of resources dedicated to corrective actions.
- Are there recurring types of audit findings that take longer to address?
- How does our closure time compare to industry benchmarks or regulatory expectations?
- Implement a robust corrective action process with clear responsibilities and timelines.
- Invest in training and resources to address common audit findings more efficiently.
- Regularly review and prioritize audit findings to ensure timely closure of high-impact issues.
Visualization Suggestions [?]
- Line charts showing the average closure time over time to identify trends.
- Pareto charts to visualize the most common types of audit findings and their respective closure times.
- Long closure times may lead to non-compliance with regulatory requirements and potential sanctions.
- Delayed closure of audit findings can indicate a lack of commitment to quality and continuous improvement.
- Quality management software with built-in corrective action tracking and escalation capabilities.
- Project management tools to allocate resources and track progress on addressing audit findings.
- Integrate closure time tracking with audit scheduling systems to identify potential bottlenecks in the audit process.
- Link closure time data with performance management systems to align individual and team goals with timely resolution of audit findings.
- Reducing closure time can enhance overall compliance and quality performance, potentially leading to improved customer satisfaction and market reputation.
- However, overly aggressive closure time targets may compromise the thoroughness and effectiveness of corrective actions.
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Batch Record Completion Rate More Details |
The rate at which batch records are completed accurately and on time, ensuring traceability and compliance with manufacturing processes.
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Reflects the efficiency of production documentation processes, crucial for regulatory compliance and quality tracking.
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Considers the number of batch records completed on time versus the total number of batches processed.
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(Number of Batch Records Completed On Time / Total Number of Batches Processed) * 100
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- An increasing batch record completion rate may indicate improved manufacturing efficiency and compliance processes.
- A decreasing rate could signal issues with accuracy, traceability, or timeliness in completing batch records.
- Are there specific steps in the batch record completion process that frequently lead to errors or delays?
- How does our batch record completion rate compare with industry standards or regulatory requirements?
- Implement training programs to ensure staff understand the importance of accurate and timely batch record completion.
- Utilize digital tools and automation to streamline batch record completion processes and reduce errors.
- Regularly review and update batch record templates to align with changing regulatory requirements and best practices.
Visualization Suggestions [?]
- Line charts showing the trend of batch record completion rates over time.
- Pie charts to visualize the distribution of completed batch records by department or production line.
- Low batch record completion rates can lead to non-compliance with regulatory standards and potential product recalls.
- Incomplete or inaccurate batch records may compromise traceability and quality control, posing risks to product safety and efficacy.
- Electronic batch record (EBR) systems to digitize and standardize the completion process.
- Quality management software to track and analyze batch record completion metrics.
- Integrate batch record completion data with quality assurance systems to identify trends and root causes of non-compliance.
- Link batch record completion metrics with production scheduling to optimize resource allocation and minimize delays.
- Improving batch record completion can enhance overall product quality and regulatory compliance, leading to increased customer trust and satisfaction.
- However, changes in completion processes may initially impact production efficiency and require additional resources for training and implementation.
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CORE BENEFITS
- 111 KPIs under ISO 13485
- 15,468 total KPIs (and growing)
- 328 total KPI groups
- 75 industry-specific KPI groups
- 12 attributes per KPI
- Full access (no viewing limits or restrictions)
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Batch Record Review Efficiency More Details |
The efficiency of reviewing and approving batch records, ensuring that product batches meet specifications before release.
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Assesses the effectiveness of the batch review process and identifies bottlenecks.
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Measures the average time taken to review and close batch records.
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Total Time Spent on Batch Record Reviews / Total Number of Batch Record Reviews Completed
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- Increasing batch record review efficiency may indicate improved quality control processes or better training for personnel.
- A decreasing efficiency could signal bottlenecks in the review process, lack of resources, or inadequate documentation.
- Are there specific stages in the batch record review process that consistently cause delays?
- How does our batch record review efficiency compare with industry benchmarks or best practices?
- Implement digital batch record management systems to streamline review and approval processes.
- Provide regular training and updates to personnel involved in batch record review to ensure they are equipped with the necessary skills and knowledge.
- Conduct regular audits of the batch record review process to identify and address any inefficiencies or bottlenecks.
Visualization Suggestions [?]
- Line charts showing the trend of batch record review efficiency over time.
- Pareto charts to identify the most common reasons for delays in batch record review.
- Low batch record review efficiency can lead to delays in product release, potentially impacting time-to-market and customer satisfaction.
- Inconsistent review processes may result in non-compliance with regulatory requirements, leading to potential legal and financial risks.
- Quality management software like MasterControl or Greenlight Guru to automate and standardize batch record review processes.
- Electronic document management systems to ensure easy access and tracking of batch records for review.
- Integrate batch record review efficiency with overall production scheduling to ensure timely release of products.
- Link batch record review data with quality control systems to identify any correlations between review efficiency and product quality.
- Improving batch record review efficiency can lead to faster product release, potentially increasing revenue and market competitiveness.
- However, a focus solely on speed may compromise the thoroughness of the review process, impacting product quality and compliance.
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Batch Release Compliance More Details |
The compliance with batch release procedures and criteria, ensuring that each batch of product meets quality standards.
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Highlights the quality and consistency of batch production processes, identifying potential issues in manufacturing.
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Percentage of batches released in compliance with predefined specifications.
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(Number of Batches Released Compliantly / Total Number of Batches Released) * 100
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- Increasing batch release compliance may indicate improved quality control processes or stricter adherence to standards.
- Decreasing compliance could signal issues in production or quality assurance that need to be addressed.
- Are there specific products or batches that consistently fail to meet release criteria?
- How does our batch release compliance compare with industry benchmarks or regulatory requirements?
- Implement regular training and retraining for staff involved in batch release processes.
- Invest in automated quality control systems to reduce human error and improve consistency.
- Conduct regular audits of batch release procedures to identify and address any non-compliance issues.
Visualization Suggestions [?]
- Line charts showing the trend of batch release compliance over time.
- Pareto charts to identify the most common reasons for non-compliance.
- Non-compliance with batch release criteria can lead to product recalls, regulatory fines, and damage to brand reputation.
- Consistently low compliance rates may indicate systemic issues in quality management that could affect overall product quality.
- Quality management software like MasterControl or Greenlight Guru for tracking and managing batch release processes.
- Statistical process control (SPC) tools to analyze batch release data and identify areas for improvement.
- Integrate batch release compliance data with production scheduling systems to ensure only compliant batches are processed.
- Link compliance tracking with customer complaint management systems to identify any issues related to non-compliant batches.
- Improving batch release compliance can lead to higher customer satisfaction and trust in product quality.
- On the other hand, a decline in compliance may result in increased product defects and customer complaints.
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Batch Release Time More Details |
The time it takes to release a batch of products, from the completion of production to the verification that all quality checks are met.
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Insights into production efficiency and speed to market, highlighting potential bottlenecks in the release process.
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Considers the total duration from production completion to the release of a batch for distribution.
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Total Time Taken for Batch Release / Total Number of Batches Released
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- Increasing batch release time may indicate production inefficiencies or quality control issues.
- Decreasing release time can signal improved production processes or better quality management.
- Are there specific stages in the production process that consistently cause delays in batch release?
- How do our batch release times compare with industry benchmarks or similar organizations?
- Implement lean manufacturing principles to streamline production and reduce batch release time.
- Invest in automation and technology to expedite quality checks and verification processes.
- Regularly review and optimize production schedules to minimize idle time between production and release.
Visualization Suggestions [?]
- Gantt charts to visualize the timeline of each batch's production and release process.
- Line graphs showing the trend of batch release times over different production cycles.
- Extended batch release times can lead to inventory buildup and potential obsolescence.
- Inconsistent release times may result in delayed order fulfillment and customer dissatisfaction.
- Quality management software to track and analyze the efficiency of quality checks and verification processes.
- Production scheduling tools to optimize the sequencing of production runs for faster batch release.
- Integrate batch release time data with production planning systems to align production schedules with release timelines.
- Link batch release time tracking with inventory management systems to prevent overstocking due to prolonged release times.
- Reducing batch release time can improve overall production efficiency and lead to cost savings.
- However, overly aggressive reduction efforts may compromise quality and increase the risk of non-compliance with regulations.
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In selecting the most appropriate ISO 13485 KPIs from our KPI Library for your organizational situation, keep in mind the following guiding principles:
It is also important to remember that the only constant is change—strategies evolve, markets experience disruptions, and organizational environments also change over time. Thus, in an ever-evolving business landscape, what was relevant yesterday may not be today, and this principle applies directly to KPIs. We should follow these guiding principles to ensure our KPIs are maintained properly:
By systematically reviewing and adjusting our ISO 13485 KPIs, we can ensure that your organization's decision-making is always supported by the most relevant and actionable data, keeping the organization agile and aligned with its evolving strategic objectives.