{"id":12158,"date":"2022-11-06T01:01:16","date_gmt":"2022-11-06T06:01:16","guid":{"rendered":"https:\/\/flevy.com\/blog\/?p=12158"},"modified":"2025-07-11T08:39:52","modified_gmt":"2025-07-11T13:39:52","slug":"all-the-moving-parts-involved-in-the-pcb-supply-chain-what-you-need-to-know","status":"publish","type":"post","link":"https:\/\/flevy.com\/blog\/all-the-moving-parts-involved-in-the-pcb-supply-chain-what-you-need-to-know\/","title":{"rendered":"All the Moving Parts Involved in the PCB Supply Chain: What You Need to Know"},"content":{"rendered":"<p><span style=\"font-weight: 400;\"><img decoding=\"async\" class=\"alignright size-medium wp-image-12159\" src=\"http:\/\/flevy.com\/blog\/wp-content\/uploads\/2022\/11\/printed-circuit-board-print-plate-via-macro-159220-300x200.jpeg\" alt=\"\" width=\"300\" height=\"200\" srcset=\"https:\/\/flevy.com\/blog\/wp-content\/uploads\/2022\/11\/printed-circuit-board-print-plate-via-macro-159220-300x200.jpeg 300w, https:\/\/flevy.com\/blog\/wp-content\/uploads\/2022\/11\/printed-circuit-board-print-plate-via-macro-159220-1024x683.jpeg 1024w, https:\/\/flevy.com\/blog\/wp-content\/uploads\/2022\/11\/printed-circuit-board-print-plate-via-macro-159220-768x512.jpeg 768w, https:\/\/flevy.com\/blog\/wp-content\/uploads\/2022\/11\/printed-circuit-board-print-plate-via-macro-159220.jpeg 1125w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/>Printed circuit boards (PCBs) remain a vital technology, single handed facilitating so much of what we expect from the modern world in terms of transport, communication, education, healthcare and everything in between.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">As you\u2019d expect, there are many aspects of the supply chain that eventually leads to PCB production, and of course this creates challenges from a management perspective.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">To get a sense of just how intricate this is, let\u2019s go over the main elements involved and talk through some of the challenges that come along with each.<\/span><\/p>\n<h2><b>Bare Board Materials<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">A circuit board is a sandwich of several materials, and <\/span><span style=\"font-weight: 400;\">the production process<\/span><span style=\"font-weight: 400;\"> is intriguing in its own right, often guided by a trusted <a href=\"https:\/\/conclusive.tech\/services\/pcb-design\/\">PCB design company<\/a>, like Conclusive Engineering.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">While designs can differ, typically there\u2019s a non-conductive composite underpinning which gives the board its strength and rigidity, with a layer of copper handling the electrical signals and sending them between the different components.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">A solder mask sits on the copper to keep it free from atmospheric interference, and silk screening occurs at the end to add information which is useful for both manufacturing and maintenance purposes.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">There\u2019s also an important role played by conformal coating in PCBs, with organizations providing <\/span><a href=\"https:\/\/www.hzo.com\/technology\/material-science\/parylene-conformal-coating-services\/\"><span style=\"font-weight: 400;\">Parylene coating services<\/span><\/a><span style=\"font-weight: 400;\"> to further improve the resilience and reliability of the finished product.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">As you can tell, the bare board materials therefore require a distinct supply chain setup, which encompasses a cavalcade of materials sourced from around the globe, in addition to chemicals which are then processed and applied in sequence.<\/span><\/p>\n<p><strong>Sticking Points<\/strong><\/p>\n<p><span style=\"font-weight: 400;\">The real obstacle here from a supply chain perspective is taking into account the scale of the production run, because of course it\u2019s harder to guarantee availability of so many different resources for larger operations that are anticipated to run for years and result in millions of units being made.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">We\u2019ve seen this apply in the case of the ongoing chip shortage, which has hurt industries <\/span><a href=\"https:\/\/www.denofgeek.com\/games\/ps5-xbox-series-x-nintendo-switch-chip-shortage-timeline-causes-explained\/\"><span style=\"font-weight: 400;\">including gaming<\/span><\/a><span style=\"font-weight: 400;\"> and the automotive sector.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Conversely if you\u2019re only producing one or two PCBs for a unique use case, or a smaller production run of specialized equipment, the pressures of the supply chain are less relevant.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Another moving part worth mentioning now is that of raw material availability more generally. PCBs are increasingly reliant on resources and components which are either in finite supply, or go through sporadic cycles of being available depending on many regional and global factors.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">This exacerbates the long term planning process, but again it\u2019s mainly larger scale operations which are unbalanced by this.<\/span><\/p>\n<h2><b>Board Components<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">It\u2019s a common feature of the PCB production process that the components which are attached to the bare board are not manufactured on-site, but are instead procured from other manufacturers that have more specialized product line-ups.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">For example, there are only a handful of companies which create chipsets, <\/span><a href=\"https:\/\/flevy.com\/blog\/the-best-data-solutions-for-your-business\/\"><span style=\"font-weight: 400;\">data storage<\/span><\/a><span style=\"font-weight: 400;\"> and memory, which is why you\u2019ll find the same names on hardware that serves many different purposes.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Thus PCB brands are beholden not only to their own supply chain for raw materials, but also to the setups and strategies adopted by other organizations.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">This is where even small-scale PCB runs can be upended by hold-ups elsewhere, and the relative monopoly that exists over the most integral components becomes a burden rather than a blessing.<\/span><\/p>\n<h2><b>Tooling<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Combining bare boards with the components that sit on them involves specific tooling to help align components and catalyze the application of solder and other materials needed to build up the product as it moves along the line.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">As with many other areas of manufacturing, tooling has steep up-front costs, hence why it\u2019s often better to re-use existing tooling rather than creating something from scratch.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The supply chain here is more contingent on simpler materials like solder, and consumables such as cleaning products which are put to work to ensure each PCB is properly prepped post-manufacture.<\/span><\/p>\n<h2><b>Packaging<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Before PCBs can be shipped out, they need to be packaged if they are to be sold as-is, or added to an enclosure where relevant so that they can be put to work in whatever context is required.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">For standalone PCB products, packaging is one of the less strenuous and complex parts of the supply chain, since the materials used here are consistent across many other product lines. Enclosure materials are more of a bespoke concern, yet not one that\u2019s as susceptible to disruption as you might think.<\/span><\/p>\n<h2><b>Wrapping up<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">In a sense, PCB production is the starting point on the supply chain for all sorts of other areas of manufacturing, which is why the shortages in the past couple of years have had such a profound effect.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Supply chain management and planning in this arena is a process which always involves looking forward, and it\u2019s this foresight from which every organization can take valuable lessons.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Printed circuit boards (PCBs) remain a vital technology, single handed facilitating so much of what we expect from the modern world in terms of transport, communication, education, healthcare and everything in between. As you\u2019d expect, there are many aspects of the supply chain that eventually leads to PCB production, and of course this creates challenges&hellip;&nbsp;<a href=\"https:\/\/flevy.com\/blog\/all-the-moving-parts-involved-in-the-pcb-supply-chain-what-you-need-to-know\/\" rel=\"bookmark\"><span class=\"screen-reader-text\">All the Moving Parts Involved in the PCB Supply Chain: What You Need to Know<\/span><\/a><\/p>\n","protected":false},"author":17,"featured_media":12159,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"neve_meta_sidebar":"","neve_meta_container":"","neve_meta_enable_content_width":"off","neve_meta_content_width":70,"neve_meta_title_alignment":"","neve_meta_author_avatar":"","neve_post_elements_order":"","neve_meta_disable_header":"","neve_meta_disable_footer":"","neve_meta_disable_title":"","footnotes":""},"categories":[1],"tags":[],"class_list":["post-12158","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-general"],"_links":{"self":[{"href":"https:\/\/flevy.com\/blog\/wp-json\/wp\/v2\/posts\/12158","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/flevy.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/flevy.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/flevy.com\/blog\/wp-json\/wp\/v2\/users\/17"}],"replies":[{"embeddable":true,"href":"https:\/\/flevy.com\/blog\/wp-json\/wp\/v2\/comments?post=12158"}],"version-history":[{"count":3,"href":"https:\/\/flevy.com\/blog\/wp-json\/wp\/v2\/posts\/12158\/revisions"}],"predecessor-version":[{"id":14817,"href":"https:\/\/flevy.com\/blog\/wp-json\/wp\/v2\/posts\/12158\/revisions\/14817"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/flevy.com\/blog\/wp-json\/wp\/v2\/media\/12159"}],"wp:attachment":[{"href":"https:\/\/flevy.com\/blog\/wp-json\/wp\/v2\/media?parent=12158"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/flevy.com\/blog\/wp-json\/wp\/v2\/categories?post=12158"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/flevy.com\/blog\/wp-json\/wp\/v2\/tags?post=12158"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}